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The range of applications of heavy duty diesel engines is quite diverse. The development of diesel engines has been characterized by a steady increase in power to weight ratios, with the turbocharger being the key component in achieving this increased performance. The turbocharger, consisting of a radial or axial flow turbine and a radial flow compressor, presents perhaps one of the most challenging tasks facing the turbomachinery designer. This is, to a p a t extent, due to the highly unsteady environment in which the turbocharger operates. The time scales of this unsteadiness range fiom those on the order of exhaust valve frequency to those associated with transient operation during acceleration and deceleration. In order to predict the time-accurate performance of the turbocharger in this environment, a range of dynamic models can be envisioned spanning the range from quasi-steady assumptions to full viscous flow solvers.

Multidimensional numerical simulations are performed to predict and optimize engine performance of a spark-ignited natural gas engine. The effects of swirl and combustion chamber geometry on in-cylinder turbulence intensity, burning rate and heat transfer are investigated using the KIVA multidimensional engine simulation computer code. The original combustion model in the KIVA code has been replaced by a model which was recently developed to predict natural gas turbulent combustion under engine-like conditions. Measurements from a constant volume combustion chamber and engine test data have been used to calibrate the combustion model. With the numerical results from KIVA code engine thermal efficiencies were predicted by the thermodynamics based WAVE code. The numerical results suggest alternative combustion chamber designs and an optimum swirl range for increasing engine thermal efficiency.

It is a time and cost consuming way to physically develop Hybrid Electric Vehicle (HEV) supervisor controller due to the increasing complexity of powertrain system. This study aims to investigate the HEV supervisor controller development process using dSPACE midsize Hardware in the Loop simulation system (HIL) for HEV powertrain control. The prototyping controller was developed on basis of MircoAutoBox II, and an HIL test bench was built on midsize HIL machine for the purpose of verification. The feasibility and capability of HIL were attested by the prototyping control strategy and fault modes simulation. The proposed approach was demonstrated its effectiveness and applicability to HEV supervisor controller development.

The feasibility of controlling the threshing cylinder of a conventional corn combine with electro hydraulic elements controlled by a digital computer was concluded. The laboratory experiments attained the performance index established after consultation with manufacturers and farmers

This paper describes and evaluates a two-wheel assist hydrostatic drive add-on unit for combines and tractors over 75 kW (100 hp). This hydrostatic add-on unit, manufactured by Mud-Hog Drive Systems, consists of two hydraulic motors, two Torque-Hubs** and associated controls providing four-wheel drive advantages to a vehicle. Included is a predictive traction model which depicts advantages of Mud-Hog units in varying traction conditions.

Detailed heat transfer measurements were made in the combustion chamber of a Cummins single cylinder NH-engine in two configurations: cooled metal and ceramic-coated. The first configuration served as the baseline for a study of the effects of insulation and wall temperature on heat transfer. The second configuration had several in-cylinder components coated with 1.25 mm (0.050″) layer of zirconia plasma spray -- in particular, piston top, head firedeck and valves. The engine was operated over a matrix of operating points at four engine speeds and several load levels at each speed. The heat flux was measured by thin film thermocouple probes. The data showed that increasing the wall temperature by insulation reduced the heat flux. This reduction was seen both in the peak heat flux value as well as in the time-averaged heat flux. These trends were seen at all of the engine operating conditions.

The relationship of slip resistance (or coefficient of friction) to safe climbing system maneuvers on high profile vehicles has become an issue because of its possible connection to falls of drivers. To partially address this issue, coefficients of friction were measured for seven of the more popular fabricated metal step materials. Evaluated on these steps were four types of shoe materials (crepe, leather, ribbed-rubber, and oil-resistant-rubber) and three types of contaminant conditions (dry, wet-water, and diesel fuel). The final factor evaluated was the direction of sole force application. Results showed that COF varied primarily as a function of sole material and the presence of contaminants. Unexpectedly, few effects were attributible to the metal step materials. Numerous statistical interactions suggested that adequate levels of COF are more likely to be attained by targeting control on shoe soles and contaminants rather than the choice of a particular step material.

Grazing flows over open windows or sunroofs may result in “flow buffeting,” i.e. self-sustained flow oscillations at the Helmholtz acoustic resonance frequency of the vehicle. The associated pressure fluctuations may cause passenger fatigue and discomfort. Many solutions have been proposed to solve this problem, including for example leading edge spoilers, trailing edge deflectors, and leading edge flow diffusers. Most of these control devices are “passive” i.e. they do not involve dynamic control systems. Active control methods, which do require dynamic controls, have been implemented with success for different cases of flow instabilities. Previous investigations of the control of flow-excited cavity resonance have used mainly one or more loudspeakers located within the cavity wall. In this study, oscillated spoilers hinged near the leading edge of the cavity orifice were used. Experiments were performed using a cavity installed within the test section wall of a wind tunnel.

NO and soot emissions from Diesel engines are dependent on several parameters related to the engine design and operating conditions. Multidimensional models are increasingly employed to study the effect of these parameters. In this paper, a multidimensional model for flows, sprays and combustion in engines is employed to study the dependence of NO and soot formation and oxidation on injection timing, injection pressure, chamber temperature, EGR and ignition delay, and compare the computed trends with those observed in experimental studies reported in the literature. Computations are carried out in a typical heavy-duty Diesel engine and additional computations in a constant volume chamber are used to clarify the engine results when appropriate. For several parametric changes, the experimentally observed trends are reproduced. However, several limitations are identified. The structure of the computed combusting jet has differences with those suggested from recent experiments.

Original equipment manufacturers and their customers are demanding more efficient, lighter, smaller, safer, and smarter systems across the entire product line. In the realm of automotive, agricultural, construction, and earth-moving equipment industries, an additional highly desired feature that has been steadily trending is the capability to offer remote and autonomous operation. With the previous requirements in mind, the authors have proposed and validated a new electrohydraulic steering technology that offers energy efficiency improvement, increased productivity, enhanced safety, and adaptability to operating conditions. In this paper, the authors investigate the new steering technology's capacity to support remote operation and demonstrate it on a compact wheel loader, which can be remotely controlled without an operator present behind the steering wheel. This result establishes the new steer-by-wire technology's capability to enable full autonomous operation as well.

The turbocharger, consisting of a radial or axial flow turbine and an radial flow compressor presents perhaps one of the most challenging tasks to the turbomachinery designer. Due to the necessity of speed changes in the diesel engine, the turbocharger transits a wide variety of operating points in its normal operation. During an engine speed acceleration or deceleration there will be a lag in the required air delivery to the engine, resulting in increased smoke emission and limiting the power delivered by the engine. In order to investigate the dynamic performance of a turbocharged engine, an essential first step must be the development of an adequate model for transient characteristics of the turbocharger. One of the significant problems that must be overcome for the modeling effort to be successful is a detailed experimental description of the transient performance of the device.

A laboratory method was developed to evaluate the sound transmission characteristics of road vehicle body seals. Primary bulb seal samples were mounted in a fixture which approximated the geometry of a typical door-gap cavity. The seal fixture was integrated with a rigid panel into the floor of a quiet, low-speed, closed test-section wind tunnel. Flow-excited pressure fluctuations in the door-gap cavity were induced by the air stream instead of by sound waves in a quiescent environment as in standard transmission loss measurements. A soundproof anechoic enclosure located underneath the test-section floor isolated the sound receiver. The sound level reduction between the cavity pressure and the sound pressure into the enclosure, a quantity directly related to the sound transmission loss (TL) in this case, was measured accurately between the 1250 and 5000 Hz one-third octave bands.